Low Temperature Pipe & Equipment Insulation
Low temperature pipe insulation is critical in maintaining temperature integrity, controlling condensation, and protecting process systems across a wide range of industrial applications. These systems are often designed to operate at extreme conditions – sometimes as low as –80°C – requiring reliable, high-performance insulation that meets strict thermal, safety and durability standards.
At Total Insulation, we install specialist insulation systems for low temperature pipework and equipment. We work with commercial and industrial clients across Australia, New Zealand and the Pacific Rim – delivering custom solutions that suit your pipe size, temperature range, wall thickness, and project budget.
We offer expert installation, high-grade materials, and fast turnaround from our local offices.
Applications for low temperature pipe insulation
Low temperature insulation systems are required in a wide range of industries where energy efficiency and condensation control are essential. Our pipe insulation solutions are commonly used in:
Industrial refrigeration systems
Insulating chilled water and refrigerant pipework helps maintain performance, prevent frost build-up and reduce system cycling.
Cryogenic and gas storage facilities
In operations storing or transporting LNG, nitrogen or oxygen, pipe insulation is essential to secure sub-zero temperatures and prevent ice formation.
Food and beverage production
From abattoirs to wineries, properly insulated pipe systems reduce contamination risks and help maintain regulatory compliance.
Pharmaceutical and chemical processing
Consistent temperatures ensure product stability and support system durability in chemically reactive environments.
Utilities, mining and infrastructure
Used across underground and aboveground pipe networks to support efficiency and reduce maintenance in exposed or harsh environments.
Materials and construction – what we use and why
The performance of your low temperature pipe insulation depends on selecting the right material and installation method. At Total Insulation, we build every system to withstand your exact process conditions – from exposure to external weather and vibration, to complex joins or additional requirements like chemical resistance.
Our expertise in low temperature insulation pipe systems ensures your project is completed with materials that offer durability, thermal efficiency, and long-term protection.
Injected polyurethane (PU)
PU is a rigid, closed-cell foam with low thermal conductivity and excellent mechanical strength. It’s injected into prefabricated casings, creating a continuous vapour seal that resists moisture ingress. PU is ideal for maintaining precise temperatures and reducing energy loss.
Polyisocyanurate (PIR)
PIR insulation offers thermal efficiency in reduced wall thickness, making it suitable for tight spaces or pipe sizes with space restrictions. It also provides chemical resistance and dimensional stability.
Flexible elastomeric foam
For more dynamic applications, such as vibration-prone lines or small-bore pipework, we offer high-grade elastomeric options that allow movement without compromising vapour control.
In many systems, we also incorporate foil tape and vapour barriers to reinforce joints and seal cut lengths. The right grade of material is selected based on mechanical exposure, ambient conditions and required R-values.
Whether your system requires thermal protection, condensation control or specific additional requirements – such as fire rating, acoustic insulation or chemical resistance – we’ll recommend the most effective material combination for your project.
Key benefits of pipe insulation at low temperatures
Our low temperature pipe insulation systems are engineered to deliver thermal performance, energy savings and long-term reliability with minimal disruption to your operation.
Strong, lightweight and dense
We use premium insulation materials that combine structural integrity with low weight, making them easy to handle and ideal for both suspended and surface-mounted pipework.
Creates a monolithic vapour barrier
Our systems form a continuous vapour seal across all components – ensuring consistent condensation control on vessels, pipes and fittings. This helps prevent corrosion under insulation (CUI) and extends asset life.
Condensation control
Even in high-humidity environments, our vapour-sealed insulation protects surfaces from moisture build-up, reducing microbial growth and maintaining hygiene standards.
Quickly installed, effective and minimally disruptive
Our team works efficiently to minimise downtime. Prefabricated solutions and custom-cut materials allow for fast, secure installation that fits your existing pipe size and layout with minimal interruption.
Highly effective in reducing radiant heat
Our insulation minimises radiant heat transfer and thermal gain – improving system efficiency, stabilising temperatures, and reducing energy consumption across your facility.
These benefits, combined with our technical expertise and local project support, make Total Insulation a trusted partner in delivering dependable pipe insulation systems across Australia and New Zealand.
Our process – tailored, reliable, compliant
We follow a step-by-step project model that ensures performance, compliance and budget alignment from start to finish:
- Site assessment – We evaluate existing conditions, pipe sizes, and temperature zones.
- Material selection – We match insulation to your required grade, thickness, and vapour barrier needs.
- Fabrication and delivery – We custom-cut and secure insulation to suit your dimensions and installation method.
- Installation – Our experienced technicians install and seal insulation in line with relevant standards.
- Ongoing support – We provide post-installation guidance and system reviews as required.
With offices in Brisbane, Perth and Auckland, we service projects across metro, regional and remote areas of Australia and New Zealand.
Talk to the insulation experts
If you need a trusted partner to design and install a low temperature pipe insulation system that’s efficient, compliant and built to last – we’re ready to help.
We work across all major industries and can tailor your insulation to meet specific thermal, mechanical or environmental conditions. Whether you need insulation for a new installation or a retrofit project, we’ll provide expert advice and high-quality results.
We work across all major industries and can tailor your insulation to meet specific thermal, mechanical or environmental conditions. Whether you need insulation for a new installation or a retrofit project, we’ll provide expert advice and high-quality results.
Prefer the phone?
Brisbane office: 07 3277 9785 |
Perth office: 08 9356 2175 |
Auckland office: 09 263 5657
Brisbane office: 07 3277 9785 |
Perth office: 08 9356 2175 |
Auckland office: 09 263 5657